24/7 Emergency Service

24/7 Emergency Service

Common Conveyor Issues and Effective Ways to Avoid Them


If your conveyor belt is not functioning correctly, it can bring your entire operation to a screeching halt. Not only are you losing money while your business is at a standstill, but you are also putting your employees in danger. That’s why it’s essential to be aware of the top conveyor issues and how to prevent them.

To help you, here are common conveyor issues and how you can avoid them:

Issue #1: Poor Tracking

One of the most common problems with conveyors is poor tracking. This can be caused by several factors, including incorrect installation, worn or damaged rollers or pulleys, and build-up on the conveyor belt. Poor tracking can cause the belt to run off to one side, damaging the belt and creating a safety hazard.

If you suspect your conveyor is not tracking correctly, you can check a few things. 

First, ensure that the conveyor is installed level and that all the rollers and pulleys are aligned. Check for wear or damage on the rollers and pulleys if the problem persists. 

Finally, clean any build-up off of the conveyor belt. If you cannot fix the problem yourself, contact a professional for assistance.

Issue #2: Belt Slippage

Belt slippage can be a significant issue for conveyor systems. If not addressed, it can lead to decreased efficiency and production, as well as increased downtime and maintenance costs. 

There are a few common causes of belt slippage, which include:

  • Incorrect tensioning – If the belts are not tensioned correctly, they will slip more easily. This can be due to incorrect installation or adjustment of the tensioning system.
  • Belt damage – Damaged belts are more likely to slip, mainly if the damage is located near the pulley.
  • Contaminated pulleys – If the pulleys are contaminated with grease or other substance, they can act as a lubricant and cause the belt to slip.
  • Excessive load – An excessive load on the conveyor belt can cause it to slip, especially if the load is not evenly distributed.

The belt should be tight enough that it does not sag or flap, but not so tight that it puts undue strain on the motor or bearings. 

In addition, make sure the pulleys are aligned with each other. Lastly, check the pulleys regularly for wear or damage. Worn pulleys can cause the belt to slip, and damaged pulleys can cause the belt to break.

Issue #3: Material Build-Up

If you have a conveyor system in your facility, it is essential to know the potential for material build-up. This can occur when materials become trapped between the conveyor belt and the pulleys, gradually accumulating material. If left unchecked, this build-up can eventually cause severe damage to the conveyor system.

You can do a few things to prevent material build-up on your conveyors. First, make sure that the pulleys are correctly aligned. If they are not, materials can become trapped between them more easily. 

Second, keep the conveyor belt clean and free of debris. A build-up of materials on the belt can create more opportunities for materials to become trapped and cause a build-up. 

Finally, regularly inspect the conveyor system for any signs of material build-up and take action to remove it as soon as possible.


If you are having issues with your conveyors, it is essential to troubleshoot the problem as soon as possible. Doing so can prevent further damage to your conveyor system and keep your production line running smoothly.

If you’re having issues with your conveyor, don’t hesitate to contact the professionals. Emalgan Industrial Services offers Calgary conveyor repairs to take the stress from you. Backed with years of experience, we are experts in everything from installation and assembly to maintenance and repair, ensuring you are always covered. Contact us today!

emalgan logo