It is crucial to guarantee that the belt conveyors perform as expected, given their significance. Nonetheless, these conveyor belts are susceptible to failure during the production process.
Purchasing new conveyor belts may be time-consuming, and only prompt repairs may be advantageous. However, it is vital to guarantee that the repair is executed suitably. This is because even a tiny inaccuracy can affect a production run.
Here are the most important considerations while fixing a conveyor belt.
1. Extent of Damage
It doesn’t matter how minor or severe the harm is—you must appropriately assess it.
Minor tears can be repaired during planned downtime and provide no risk of leakage, entanglement, or expansion. Edge fraying or cover scoring might exist, but neither poses a hazard. The problem could be fixed during a scheduled maintenance time.
On the other hand, strength is lost as a result of bruises. Tension strains are transferred from the injured region to the belt’s surrounding area. The stressed balance of the belt will break if the rip is wide enough.
2. Temporary Replacement
This is only sometimes the case. After evaluating the extent of the damage, it is essential to determine how long the belt will continue to function after a temporary repair. Once the belt’s tensile strength has been recovered, it is vital to ascertain whether it can sustain the take-up forces or the drive.
Typically, temporary fixes include replacing or repairing fasteners and securing a scab overlay with elevator bolts or screws. The extent of the belt’s damage will decide the suitability and practicability of the necessary repairs. If the belt suffers severe damage, its viability will diminish.
3. Appropriate Type of Repair
Depending on the belt’s condition and the specific requirements of your conveyor system, different types of repairs may be more suitable.
For example, patching small holes or tears may be a practical solution for minor damage, while replacing sections of the belt may be necessary for more extensive damage.
In some cases, a complete belt replacement may be the most appropriate option, mainly if the belt is heavily worn or damaged. It is crucial to evaluate the belt’s condition and the specific needs of your conveyor system to choose the appropriate type of repair that will ensure your conveyor system’s smooth and efficient operation.
4. Time Needed
Depending on the job’s complexity and the conveyor belt’s length, this can vary. If the conveyor belt is short, such as a few yards, the repair may be completed quickly in a few hours.
However, if the conveyor belt is much longer, such as several hundred yards, it can take several days or weeks to repair it completely. Planning and ensuring you have ample time to complete the job correctly is best.
When selecting materials for your conveyor belt repair, look for ones with high tensile strength and abrasion resistance to withstand any tension or flexing on the belt. Also, consider if the material can handle high temperatures and if it is resistant to any liquids or chemicals, the belt may come into contact with. Look at how easily the material can be installed on the conveyor belt.
Repairing a conveyor belt requires careful planning to guarantee it is performed successfully. Therefore, it’s crucial to consider what we have outlined in this blog post before undertaking the necessary repairs. With the correct evaluation and preparation, a conveyor belt will be efficiently repaired and operational in no time.
If you need commercial conveyor repairs in Calgary, Emalgan Industrial Services is here to save you the hassle. We use specialized tools and techniques to find the source of any problem quickly and accurately, ensuring minimal downtime for operational efficiency. Contact us now!