Conveyor belts require routine maintenance to be in excellent operating condition, just like any other piece of mechanical or industrial machinery. Conveyors are used in most industrial settings to complete necessary duties and operations.
If it breaks down, your job may take longer and include significant breaks. The total disruption of your system and schedule due to broken belts might be terrible for your company, leading to lost production and financial losses. You need to have Calgary conveyor repairs if you notice these issues:
Typical Issues and Damage Categories
Unfortunately, conveyor belts occasionally lose their bearings. Monitoring and setting the belt on the right route when there is a tracking problem might help your system work better and deliver better results.
Mistracking occurs if something goes wrong with your track, such as when it falls out of alignment or moves to one side.
The belts occasionally slip, which can potentially have disastrous results because the operation of the belts depends on correct tension balance.
A slide may happen if there is too much or not enough tension, leading to needless effort and loud sounds. It must take a lot of time to fix these issues.
Pulley issues, low temperatures, incorrectly positioned lagging, and large loads are frequently blamed for conveyor belt creaking.
Seized rollers are a different issue you could encounter. Conveyor belts’ extraordinary strength and endurance result from the commonly utilized steel and other metallic materials in their construction.
Sadly, this also implies that when your rollers become more tightly wound, sharp edges start to develop on them.
These jagged edges can seriously disrupt your whole system, resulting in inaccuracies in tracking, risks to worker safety, and maybe even damaged items and materials being moved.
Conveyor belt blockages are another regular occurrence that might be as irritating. Your system’s main goal is to move objects between locations quickly; hence, if your path is blocked, your entire operation is disrupted, reducing production and causing further damage. Make sure you go for Calgary conveyor belt repairs in case this happens.
The accumulation of items might jam or block the system, but you can greatly reduce blockages by looking for any edges, surfaces, or corners that would be sharp enough to snag an object as it passes. Even while these issues can seem little and trivial, it is crucial to remember that if you ignore them, you might have to deal with far greater issues.
The material carryback is another sign that repairs are required. If dirt builds up on the belts, it could get trapped below them and interfere with your rollers and pulleys. There may be dangerous working conditions and fire risks due to the employees breathing in the materials. Due to persistent product loss along your lines, material carryback might potentially result in a loss of revenue.
Another annoying problem that could arise while utilizing conveyor belts is material leakage. This phrase describes any substance that accidentally spills or slips out of your system and might result in blockages or buildups. Most of the time, these problems have cascading repercussions that lengthen the list of potential problems.
The belts’ seams may begin to tear and peel. Sharp things like stones, coal, and metals may enhance the likelihood that this issue may arise, as may ongoing tension and pressure on the lines. Although this is a common issue, your organization’s smooth functioning and productivity may be negatively impacted.
How to Avoid These Issues
Conveyor belt repair may take care of all of those annoying problems. Regularly checking your system for accumulation may help you avoid obstructions and monitoring errors. Any material, dust, or residue that has accumulated along your belts is referred to as buildup.
A buildup check is done in conjunction with routine cleaning. Regular system cleaning lowers the likelihood that build ups will ever form. Cleaning your conveyor system regularly can also help you identify problems early and stop further problems from developing due to material collecting.
Ensuring the frame is always square and level could help you avoid more serious problems. You may decrease your concern about your product’s transportation problems by ensuring that the system is not slanted or jolted out of alignment. Using a regular level, you can quickly determine whether your belts are level on both sides.
A crucial next step to prevent more issues is ensuring the end pulleys are even. These tests can also be used to determine whether your frame is level. Ensure that every pulley system is aligned with the frame to avoid wear and slippage.
Finally, to assist prevent additional issues, ensure that your belts are trimmed straight.
Conclusion
If you notice any of the above signs, it’s time to call for conveyor repairs. Continuing to use a damaged conveyor belt can cause further damage to the belt and put your employees at risk. A conveyor belt repair technician will be able to assess the damage and make the necessary repairs quickly.
A millwright and electrician service firm with an unwavering dedication to safety, quality assurance, education, and innovation is Emalgan Industrial Services. Call us for Calgary conveyor belt repairs!
