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An Introduction to the Levels of Industrial Maintenance

Industrial Maintenance

Industrial maintenance is essential to any large-scale operation and keeps production lines running smoothly. Maintenance can be divided into five levels; each has a unique purpose and requires different skills and expertise. Understanding these levels can help organizations maximize the efficiency of their maintenance efforts and ensure that their operations are running optimally. Let’s get started.

What is Industrial Maintenance?

Industrial maintenance is keeping machinery and equipment in good working order. It involves the inspection, repair, and preventive maintenance of industrial machinery and equipment to ensure that they function efficiently. Industrial maintenance is an essential part of any industrial operation and is necessary to reduce downtime, increase productivity, and maintain safety standards.

Level 1 – Preventive Maintenance

The first level of industrial maintenance is preventive maintenance. This type of maintenance focuses on preventing breakdowns and other problems from occurring by proactively inspecting and servicing equipment. Preventive maintenance can include lubricating and replacing parts, performing regular diagnostic tests, and ensuring that all safety protocols are followed. Preventive maintenance is important for ensuring that equipment works as intended and that any potential problems are caught and addressed before they become serious.

Level 2 – Corrective Maintenance

The second level of industrial maintenance is corrective maintenance. This type of maintenance focuses on fixing problems that have already occurred. It involves troubleshooting and repairing equipment that has malfunctioned or has been damaged. This maintenance requires a high level of technical expertise and is usually carried out by specialized technicians.

Level 3- Predictive Maintenance

The third level of industrial maintenance is predictive maintenance. This type of maintenance uses sensors and algorithms to anticipate when problems may occur and to take preventive action. Predictive maintenance can identify potential problems before they become serious and can help reduce downtime.

Level 4 – Emergency Maintenance

The fourth and final level of industrial maintenance is emergency maintenance. This type of maintenance is used when a problem arises that requires immediate attention. Emergency maintenance is usually carried out by trained technicians who can respond quickly and efficiently to the problem.

Level 5 – Planned Maintenance

Regular maintenance is an important part of keeping machinery and equipment running smoothly. Scheduling regular inspections, lubrication, and machinery cleaning can help prevent unexpected breakdowns and improve equipment performance. By taking proactive steps to maintain your equipment, you can help ensure it will continue to operate efficiently and cost-effectively.

Consult an Experienced Industrial Maintenance Technician

Industrial maintenance technicians have the skills and knowledge to keep the machinery running smoothly and prevent any potential breakdowns or malfunctions. They can diagnose problems quickly and effectively and make necessary repairs or adjustments. This can save a business time, money, and energy in the long run.

They are knowledgeable about the different types of industrial machinery, their components, and how to diagnose and repair them. They also understand safety regulations and can create strategies to ensure the safety of workers and equipment.


Industrial maintenance is an important part of any large-scale operation and requires various skills and expertise. Understanding the different levels of industrial maintenance can help organizations maximize their maintenance efforts and ensure that their operations run as efficiently as possible.

Emalgan Industrial Services is a team of Millwrights and Electricians who strive to deliver the highest level of safety, quality, and training. We are committed to continually pushing the boundaries of innovation and exceeding our customer’s expectations. If you are looking for industrial maintenance services in Calgary, contact us today to learn more about our services.

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