Regular conveyor system maintenance is essential, yet it’s sometimes forgotten. Consistent and continuing maintenance is a surefire way to increase the lifespan of any conveyor and its parts. From simple systems transporting a few tons of material to the most complicated ones handling hundreds of thousands of tons, all conveyors need regular maintenance to ensure they’re running safely and reliably.
We list why routine maintenance is necessary to prevent the significant expenses incurred by work-related health and safety issues, complete system failure, and unforeseen shutdowns.
1. Protects Investment
Whether your conveyor is a costly new system or one that has been in use for a while, it is crucial to safeguard your investment and keep it operating at peak efficiency. The only method to prevent expensive repairs or system failures, as well as the requirement to replace the entire system, is through routine preventative maintenance by a qualified specialist.
Professionals know the various things to look out for, maintain, lubricate, and replace to keep belts and gears in working order. Additionally, seeing possible problems early on can help you save money on repairs and inspections.
These regular checks not only maintain your equipment running as efficiently as possible and ensure that it is as exact as it should be, but they also protect the workers stationed there from potential risks.
2. Ensures Safety
Regular conveyor maintenance reduces the possibility that a dangerous situation will arise because of poorly maintained equipment, protecting your staff from harm. Everything poses a risk, including defective or loose parts and overheated engines.
Routine safety and maintenance inspections are the only way to foresee these issues. The best way to guarantee worker safety is to use this in conjunction with a good training program for the staff using appropriate devices.
This might be a requirement for compliance in many businesses, and if necessary, it will help you meet sanitary standards. Establishing a regular maintenance routine is essential to ensure that your conveyor system runs at its peak efficiency.
This should include checking all moving parts for wear, lubricating any moving parts that require it, and inspecting any belts or chains for signs of fraying or stretching. Additionally, belts should always be checked for proper tensioning and tracking.
It is also essential to check motors and bearings for overheating and other signs of damage or malfunctioning. If a problem is identified during the inspection, an experienced technician should assess the system to diagnose and resolve the issue quickly.
3. Sustains Reliability
You desire reliable equipment so you can confidently work each day. The last thing anyone wants is to wait for a technician to fix an inclined cleated belt conveyor.
In addition to foreseeing possible problems, routine maintenance can be a chance to identify areas that might be improved for higher efficiency.
One of the most obvious reasons to do regular maintenance is the possibility of failure or mechanical problems developing if conveyors are not regularly maintained. There will come a time when something needs to be replaced, even after some months of regular use.
Routine maintenance can highlight areas for improvement if the conveyor system is precise and unblocked. Remember that because these are complex machines with numerous moving parts, the only way to avoid crippling downtime is to identify and address wear-and-tear issues early on.
Conveyors are machines used to move products from one place to another. They are essential because they help keep factories running smoothly. If a conveyor breaks, it can cause a lot of problems.
By keeping the machine in good condition, it can run more smoothly and produce less waste. This means that the factory can have more products and make more money.
If you need conveyor repairs in Calgary because you may have overlooked some preventive measures, Emalgan Industrial Services is here for you! We understand the importance of conveyor maintenance and will help keep your machines running correctly! Contact us now!